Thursday, January 1, 2009

Happy New Year!


Well, I haven't done as much as I wanted but I finally welded up my firewall......

and fabricated the "taco" gussets for the door bars.

Started with a poster board template and ended up with my 4 gussets, The lines are reference lines for bending. I was debating adding a dimple (I have the die) but decided not to.

There are many ways to do this but this is how I did it. Pure brute force.

Custom "hand formed"

nice and symmetrical bend, it sits flat on the table.........Hammer it gently into place to check fitment,


Ready to tack weld and then do final welding.Since I'm not in a rush I decided to tig the gussets. Also hoping I could lay down some nice looking beads since this is a highly visible area.

Tig is great for welding thin matrial like the gusset (16ga) to thick materials (like the tubing) since you can really control the arc and where you apply the most heat.

First I adjusted the contour on the gussets to ensure a near gapless fit. Next I secured in place with clamps and tacked it in.

Me getting ready to spark it up, finding a comfortable position is 80% of getting a good tig weld. When I did this one I was very comfortable and got a good bead. In another where I had a hard time finding a good position the bead came out like crap.

But every gusset I do my welds get better, which is why I'm doing the driver door last!

moving up the tube...

about halfway

one down, 3 more to go.......fixturing the second one....

second one....a bit better....

macro closeup.....not perfect but not horrible either......especially considering the weird positions.....

Wednesday, December 24, 2008

Merry Christmas!

I have a small break at work and I'm hoping to get alot done in the next 2 weeks....

....so much to do I, I have to really get my ass in gear and start working....sometimes keeping working on big projects like this is hard.

that said my project looks like a walk in the park when compared to what this kid is doing in his garage.
http://forums.vwvortex.com/zerothread?id=3277830&page=1 (spend some time on THAT thread!)

The next goals is to get to a point where I can start working on the motor.

On list ,
-Weld firewall holes and tube holes shut and seal the firewall.
-Fabricate and install rear "firewall". (alum. or steel I dunno yet)
-Position and fabricate pedal mounts.
-Install Master cylinders and install brake lines.

**major milestone**get brakes operational!***

Then If I'm really lucky to finish all that, start working on the new dash fabrication and gauge positioning.

Oh yeah.....paint the engine bay.....paint all the new tubes inside the car.....

I have 2 weeks....lets see......

and here are some pics of the reason I haven't been working on the car.......

The only bad thing about working with movies and cutting edge technology is that your working with all this cool stuff and all these cool projects that you have to keep quiet about....so this is about all i can show....

To say I'm excited about what I'm doing is an understatement. Especially in this economy, I just happy to have a paycheck! Also, it's nice to have some funds to be able to complete the car......


Me on the left on a pre-production prep day....and yes that a rally car.


me trying to figure out what does what on our Avid DS system.



Like my co-worker says " I'm just a monkey in a spaceship, pushing buttons. " eventually I figure out what I'm doing!

Pretty much sums up how I learn things......

Friday, December 12, 2008

Weigh-in part 1


still waiting on the pistons.......

haha...... I love it... my car is anorexic!!

How much do you think my car weighs......Rolling chassis?

No engine
no tranny
no driveshaft
no diff and axels
no caliper or brake booter and lines
no seats
no dash
no wiring
no gauges
no fire system
no fuel cell & pump

it's as basic of a rolling chassis you can get!



I wonder how much all the stuff will weigh???????

Final weigh should be below 2000lbs.......I think.....

Thursday, December 11, 2008

Parts, parts, parts!

Well it's been awhile.......

I've been really busy with my new job. I'm loving it. Better pay means more parts and hopefully.....on the track for next year!

So santa visted early,

I bought,
New 11:5 to 1 pistons (coated)
Main bearings drilled to Alpina racing specs (coated)
New wheel studs/nuts
Alum. flywheel 7lbs.

Wilwood (I was going to use Tilton but I got a smokin' deal on the these)
Clutch pedal
Brake pedal w/ balance bar
3 master cyclinders kits(1 clutch & 2 brakes)
Remote balance adjuster

and a few other bits....



Wednesday, December 3, 2008

Willow Springs - My Nasa HPDE video

This video was shot during a NASA hpde trackday held at Willow springs
this last August.

Since my race car has been in surgery all year, I have been atending NASA events with my friends and have recently become a NASA instructor.

This was a learning expirience for some of the videos I will be shooting for when my car gets on the track again.....planning some cool videos when that happens!

The primary goal of this short video besides making a cool video for my
best friends was to exercise my newly acquired Final cut Pro skills. It
was shot with a Panasonic HVX200 HD camera in 720pn. It was my first day
with the camera and was getting used to everything. I had a hard time
looking at the LCD on some of the pans in the bright sunlight(I now have
a custom monitor hood). Most of it was shot at 24fps with a few 60fps
shots included as well. I was running around all day but I think all in
all for a first try I left with some decent footage. I edited it on
Final Cut Pro Studio as well as color correcting on it as well. The
titles were made with Motion and Livetype.

I had to compress it down for VIMEO but it is what they call an "HD"
video. Still it is runnign at 15fps so it might appear to the more
trained eye a bit jumpy (especially the titles at the end).

I highly recommend once you let it download, that you click on the
little X on the screen to make it go full screen on your monitor. Also
on the bottoem of the page they have a link to download it to your
computer. Sit back turn up the volume and enjoy! Hope you all Like it!!


HERE IT IS.....

Vimeo HD version 10mins. long.
http://vimeo.com/2032682



For more info on the #475 car, visit his build blog (pics and specs) - I
also helped build this car.
forums.bimmerforums.com/forum/showthread.php?t=1071981


#34 car (Adam's car) was purchased as a race car (here on bimmerforums)
already just 1 month before this video was shot. No build blog yet. But
here are some specs on his car.
-3.0L with schrick cams, software, intake, HFM, headers
-Tckline double adjustable coilovers
-OZ wheels - Yoko Advans
-Brembo -2 piece rotors
-quaife diff
Etc.etc...etc....

Both cars besides being the same color are actually pretty matched.
Dmitry is a more experienced than Adam. By the looks of it Adam is eager
to get more track time and catch up!

Special Thanks to:
Stereoscope LLC, - stereoscopestudios.com/
BMW/Mercedes Service of Sherman Oaks - bimermbenz.com/



okay,
not recommended (very compressed) YouTube version
http://www.youtube.com/watch?v=8O0HMiiJAeY

Wednesday, October 1, 2008

Where I have been?

After I finished the cage I got to a point where most of the labor was done and whats needed now to move the project forward is some good old fashioned ca$h. So I decided to go back to school and change my career. Since I live in LA and I have a strong IT background and hollywood is everyday closer to fully digital workflow. I decided to enter the digital intermediate world. Basically it's post production. Editing, effects etc… I've learned some much in a short period of time it's amazing. My brain hurts and I haven't had time for anything lately.

I'm working hard and doing my best to secure my first job in the industry. I'm also now a Apple certified Final Cut Pro editor thank you very much. I'm doing what I can to get this job as it would pretty much be my dream job in many ways it's such a great fit. I hope to make a post soon with the good news. Naturally the most important part is that this means cash for the 1602…..

I shot and edited a short clip of my good firends at willow. It's almost ready for viewing!

More news soon, ( I hope)

Sunday, September 28, 2008

RIP - Racer Paul Newman

By MIKE HARRIS, AP Auto Racing Writer Sun Sep 28, 2:58 AM ET

Paul Newman wanted to be a great athlete — he just never found a sport in which he could excel. Then, while filming the movie "Winning" in 1969 at age 43, he discovered auto racing.


"I was never a very graceful person. The only time I ever really feel coordinated is when I dance with Joanne," he once told The Associated Press, referring to his wife, Joanne Woodward. "And that's not my doing. But when I'm behind the wheel of race car, I feel competent and in charge. It's something I really enjoy."

Newman, an Oscar-winning actor, entrepreneur, philanthropist, activist and race car driver, died of cancer Friday at his farmhouse near Westport, Conn., publicist Jeff Sanderson said.

"Paul Newman, a real American hero," NASCAR team owner Jack Roush said.

Newman spoke of his passion for racing during a 1995 interview with the AP shortly after he was part of the winning team in the Daytona 24-Hours sports car endurance race. He was 70 years old at the time. No one remotely close to that age had ever won in that event.

Newman could be terse and distant in his rare interviews, but he would light up when he talked about his favorite sport.

"I don't like talking about acting because that's business and pretty boring," Newman told the AP another time. "And politics can get you in trouble. But I'll always talk about racing because the people are interesting and fun, the sport is a lot more exciting than anything else I do, and nobody cares that I'm an actor. I wish I could spend all my time at the racetrack."

When Newman decided to get into racing, it was more than just being in the cockpit that interested him. He became a car owner in the Can-Am Series, campaigning cars for a number of top drivers, including Indianapolis 500 winners Al Unser, Danny Sullivan and Bobby Rahal, as well as Formula One champion Keke Rosberg.

After competing against team owner Carl Haas in Can-Am, Newman formed a partnership with the Chicago businessman, starting Newman/Haas Racing in 1983 and joining the CART series.

With Mario Andretti hired as its first driver, the team was an instant success. Throughout the last 26 years, the team — now known as Newman/Haas/Lanigan and part of the IndyCar Series — has won 107 races and eight series championships with drivers like Michael Andretti, Nigel Mansell, Cristiano da Matta, Paul Tracy and Sebastien Bourdais.

"He was just a great guy and truly loved everything about racing," Michael Andretti said.

Despite a heavy schedule, Newman came to the track as often as possible. He tried without much success to keep a low profile as he roamed pit lane on his motor scooter or sat at the team's pit box, his baseball cap pulled low over those famous blue eyes, a pair of reading glasses — used for reading the timing and scoring monitor — dangling from a string around his neck.

"Paul and I have been partners for 26 years and I have come to know his passion, humor and, above all, his generosity," Haas said. "Not just economic generosity, but generosity of spirit. His support of the team's drivers, crew and the racing industry is legendary. His pure joy at winning a pole position or winning a race exemplified the spirit he brought to his life and to all those that knew him."

Newman's many charitable works extended to racing. Kyle Petty and his wife founded a camp for chronically ill children in North Carolina, modeled on Newman's Hole in the Wall Gang camps.

"He was dedicated to giving back to those less fortunate and with each child we see, we honor his spirit and vision," Petty said.

Two-time Sprint Cup champion Tony Stewart competed against Newman in several sports car races.

"He set the bar, not only with his giving, but in how he gave. ... Paul did it right, and he did it with class," Stewart said.

After playing the role of an Indy 500 driver in "Winning," Newman found he couldn't get the driving bug out of his system. And he found he had a real talent for the sport.

Newman began racing sports cars in amateur divisions and won his first race in 1972 at Thompson, Conn., in a Lotus Elan. He earned the first of four SCCA National title in 1976 in the D-Production class and also won championships in the 1979 C-Production category, as well as taking the GT-1 championship in 1985 and 1986.

His first professional victory came in the rain at an SCCA trans-Am race at Brainerd, Minn., in 1982.

When Newman arrived in the media center at Brainerd for the winner's interview, a bottle of champagne in hand and a huge smile on his face, he found just two writers waiting for him.

"Where is everybody? I guess I'll have to win something a little bigger than this to get any attention," he said.

Newman added another Trans-Am win at his home track in Lime Rock, Conn., in 1986.

He often said one of the things that attracted him most to racing was the camaraderie in the pits and paddock. And Newman loved a good practical joke, even when it was played on him.

During a race in Elkhart Lake, Wis., several drivers conspired to pull a fast one on him. They hired a bus and sent it to a home for the aged, telling the residents that actor Paul Newman had invited them for lunch and a day at the track. About 40 women jumped at the offer.

Newman was at the track when a crewman came in and said, "Paul, there's a bunch of people out here who say they're supposed to have lunch with you." Newman came out of his motor coach smiling and played the role of gracious host at a hastily arranged lunch for the adoring ladies.

When the Indy Racing League was formed, Newman/Haas stuck with CART and Newman tried numerous times during the 12-year split to broker a deal to get the rival organizations back under one banner.

Once, when a deal appeared close in the late 1990s, Newman summoned a writer to his motor coach at Portland, Ore., and demanded: "Write about this now and we'll put some pressure on these people to get this done," he said, with a profanity tossed in to underline his point.

It finally did get done, but not until this past February.

Newman was thrilled by the unification, even though it was the IRL's IndyCar Series that wound up the winner of the internecine warfare.

"It's about time," Newman said. "Now, we can tell potential sponsors we have a future and mean it, and we can develop great, young drivers that will attract new fans to the sport. The future looks much brighter now."

As he passed his 80th birthday, he remained in demand. He managed to combine acting with racing by providing the voice of a crusty 1951 car in the 2006 Disney-Pixar hit, "Cars."

Newman drove his last race as a professional in the 2005 Daytona 24-Hours and even ran some hot laps around his beloved Lime Rock Park in August.

As the years went on, people kept asking him when he was going to quit racing. His reply was standard.

"That's what Joanne keeps asking me," he said.

He valued his SCCA national championship medals more than his oscars.


RIP Paul, We all miss you!